Products by Industry


Nuspark packaging machines have been present in food and beverage packaging facilities from our beginning and our equipment reflects its’ heritage, built on in-house welded stainless-steel frames with complete washdown readiness. Our lines of standard liquid packaging solutions can be found operating in coffee, brewery, dairy, and general beverage plants worldwide. Leveraging our engineering capabilities, we offer simple and compact beverage packaging machines, capable of handling both industry standard and unique formats.





Coffee



Nuspark has been manufacturing coffee packaging machines since 2003, with over 25 clients in North America. Originally focused on aluminum single serve capsule packaging the coffee packaging machine line now covers K-cup compatible pod packaging, bag tin tie application and Nespresso compatible pod packaging, with custom developments focused on green initiatives in the coffee industry. Current capabilities range from 80 up to 600 products/min turnkey lines or individual packaging equipment.


Alcoholic Beverages



Alcoholic beverage packaging may seem simple; standardized, rigid product, being packaged into standardized trays and cases. We know it is anything but simple. Our packaging machines are built with stainless steel standard, ready for the rigors of a brewery environment. We have the right solutions to easily and reliably pick wet, hot, or cold product. Through innovative engineering we provide packaging equipment for both standardized alcoholic product (ie. can or bottle beer packaging) as well as the most unique (ie. single serve jello shots)


Dairy



100% certified lactose tolerant machinery. Nuspark understands the requirements of dairy production. Our machines are ready for your washdown, cold room or pack out areas. Our machines are fully accessible for easy cleaning allowing us to pack out fresh dairy product with minimized downtime. With experience ranging from picking raw cheese directly off brine conveyor, to casing sealed milk cartons, along with palletizing both rigid and soft product. Nuspark is extremely capable of providing turnkey dairy packaging solutions or individual packing equipment.


Health & Energy



The health and energy beverage sector produces incredibly unique liquid packaging designs, and Nuspark packaging machines offer simple and delicate product handling solutions to ensure your product reaches customers as you intended. Our past projects in the industry range from packaging exotic shapes and materials with delicate print to gabble top juice containers running at 600 products per minute.


Household goods represent Nuspark’s second largest market, we have been active in these markets since our inception and maintain a line of machinery options that can package extremely small items (pest control traps, camera film) to some of the largest you may find around the house (multi-liter jugs of cleaning chemicals) This wide range of products has exercised our creativity problem solving capabilities resulting in multiple equipment configurations as well as a library of end-of-arm tools which we continue to utilize for household goods as well as our other key markets.




Janitorial Cleaning Supplies



The most common product in this industry for us is multi liter chemical jugs. The most common solution we offer is an ability to run all SKUs through a single machine via quick change tool heads and an optimized change over process. Our strong in-house engineering capabilities allow quick turn around for both quoting and design of packaging equipment capable of handling potentially 100s of SKUs. Allowing these packaging machines to be effective both at the original chemical manufacturer or their co-packing plant.


Personal Hygiene



The personal hygiene industry takes us back to the early days of Nuspark, very compact equipment with a focus on accurate handling of extremely delicate product into tight packaging. By leveraging this product handling knowledge with our current modular high speed packaging equipment, we have many options for precise and flexible packaging solutions for personal hygiene products such as sponges, shampoo, soap, baby wipes, and wet wipes.


Cosmetics



Nuspark packaging equipment operating in the cosmetics industry shares many features with personal hygiene equipment. Capable of precise operation required for your delicate product, while maintaining change over time and flexibility required for multi SKU operation. Coupled with our focus on industry leading packaging machine footprints we can offer truly ideal uncompromised options for your production. Current cosmetic products being packaged on Nuspark machines include lip stick, hand and face creams, and makeup removal wipes.


Nuspark has been active in the Food industry since 2003. This first food packing machine being a VRC-60, drop packing chocolates for a confectionary customer. Working with food required stainless steel frames, which we standardized. This was followed by developments for washdown equipment suitable for dairy and raw meat such as our NP-15 palletizer. However, our most common food packaging solution is our single cell case packer, the NCP-25; with installations ranging from raw food packing to dips, nuts, snacks, and confectionary.




Dairy



100% certified lactose tolerant machinery. Nuspark understands the requirements of dairy production. Our machines are ready for your washdown, cold room or pack out areas. Our machines are fully accessible for easy cleaning allowing us to pack out fresh dairy product with minimized downtime. With experience ranging from picking raw cheese directly off brine conveyor, to casing sealed milk cartons, along with palletizing both rigid and soft product. Nuspark is extremely capable of providing turnkey dairy packaging solutions or individual packaging machines.

Seeds and Nuts



A newer sector for Nuspark that perfectly matches our current capabilities. We began working with the seed and nut sector in 2016, delivering flexible robotic cells to package club size almond bags into display ready trays. Our standard line of packaging machinery is capable of handling both bagged and tubbed product with quick changeover options to handle a large variation of SKUs with minimal downtime. Between packing equipment that has been standardized for tubs or bags through to custom turnkey packaging solutions we are able to provide and integrate all packaging automation downstream of filling. Working with partners Nuspark is also able to provide and integrate equipment for the filling operation.


Dips



Nuspark packaging machines have been packaging dips since 2013, helping shape the continued development of our NCP-25 case packer. With a focus on changeover simplicity, higher throughput, and increased reliability the newest NCP-25 modifications were standardized and first employed in the dip industry. We have since received requests for increased packaging flexibility which led to retrofitting several original installations for dips to allow continued operation with new product formats, to the extreme satisfaction of our co-packing customers. Beyond the NCP-25 many of our packing machines match perfectly with the requirements of the dip industry, and with our creative engineering can fit the tightest of production floors.

Confectionary



Nuspark has offered both standard and custom packaging machines to the confectionary industry. Ranging from our smallest automatic cartoning machine, the VRC-60, drop loading pouched candy - to a custom robotic top loader which is singulating and loading 4 flavors of chocolates into a multi cavity tray. The greatest challenges we have overcome is the delicate product handling required while operating at high speed with a complex pack pattern. This knowledge is now implemented across the board for both confectionary and other delicate products.


Meat



Nuspark equipment has been actively packaging meat since 2010, with top loaders in plants across North America. Our clients in this space find the NTL-50 & NTL-R top loader ideal as it is modular, flexible, and can be moved between lines while leveraging current downstream and upstream packaging equipment. Going between SKUs of similar product may only require a recipe change while a full changeover would be toolless and involve moving two rails and a quick swap tool head. More recently we have also developed a standalone chub stripper, effectively automating a unbearable cold room process.  

Healthcare is our third major market, which equipment ranging from our most compact automatic cartoning machines to our largest case packers. We offer varied control packages, robotics, and other key components to match with your plant standards, easily accommodated by our internal electrical and mechanical engineering department into our high-speed modular packaging solutions. In house turnkey integration services and IQ/OQ documentation options are also available with the purchase of our equipment.




Healthcare ​​​​​​​



Healthcare is our third major market, which equipment ranging from our most compact automatic cartoning machines to our largest case packers. We offer varied control packages, robotics, and other key components to match with your plant standards, easily accommodated by our internal electrical and mechanical engineering department into our high-speed modular packaging solutions. In house turnkey integration services and IQ/OQ documentation options are also available with the purchase of our equipment.


Nuspark has designed automotive automation solutions for over 20 years, with our first machines being shipped to customer’s facilities in 2001 to preform ultra-sonic welding, clip insertion, and outlet assembly. Our focus in automotive has remained on assembly and inspection automation equipment along with a selection of specialized packing machines geared towards handling the annual changes standard to the automotive industry.




Automotive ​​​​​​​



Nuspark has designed automotive automation solutions for over 20 years, with our first machines being shipped to customer’s facilities in 2001 to preform ultra-sonic welding, clip insertion, and outlet assembly. Our focus in automotive has remained on assembly and inspection automation equipment along with a selection of specialized packing machines geared towards handling the annual changes standard to the automotive industry.