History of Nuspark


1999


4 engineers meet at a family home in Toronto to create a plan for providing consulting and design services in their fields of expertise.

2001


Nuspark moves into its first manufacturing facility and begins to produce ultrasonic weldment cells for the automotive industry, expanding into outlet assembly and clip insertion cells within the same year.

2002


First packaging machinery is developed, a compact VRC-60 cartoner, the smallest on the market at the time. 30 units are delivered to Kodak, most are still in production today.

2003


Demand for the VRC-60 from the confectionary and pharma lead to standardization of the VRC-60 design. This is now the first standardized packaging machine available from Nuspark.

2004


Specific requirements from Pharma industry prompt further development of the VRC-60, resulting in the HRC-60 development. The HRC-60 was in essence the VRC-60 turned on it’s side to allow pharma specific options. Moved into a larger facility, doubling available real estate.

2005


Standardized the HRC-60 while growing our automotive sector. We also installed and integrated our first packaging automation line containing multiple Nuspark machines.

2006


Began development of top loading for case and tray automation leading to the development of the nuspark delta robot module, the first machine utilizing the delta robot was an NTL-50. The NTL-50 is a modular top loader which was installed in several facilities to allow stand-alone top loading without requiring reinvestment into upstream or downstream automation. The delta has become our most common robot in top loading applications. The NTL-50 and delta were standardized this year.

2007


Continued development of top loading while providing equipment to large multinationals.

2009


First single cell case packer introduced, the NCP-25. One of the few machines combining case erecting, loading, and sealing into a single compact frame at the time. Greatly reducing installation complexity, increased reliability, compact footprint, and washdown capability allowed the machine to excel. This was introduced along with the NP-15 washdown palletizer, allowing Nuspark equipment to operate with raw food and other clean room environments.

2012


Entered the single serve instant beverage market (such as K-cup compatible, Nespresso compatible and other related products). The machine introduced for this market was the NTP-20. A modified NCP-25 capable of forming trays instead of erecting cases, while maintaining forming, loading, and sealing within a single frame.

2015


Steady growth of the single serve instant beverage market (SSIBM) prompted further machine development. Results include the NTP-30 (capable of 30% speed increase over the NTP-20) and NTP-10 (a low speed machine geared towards new entrants to the market). We also received request for low speed case packaging equipment to match well with the NTP-30 capabilities (as the case rate was getting on the high side of efficient hand packing.) Development on the NRCP-5 was completed this year to fill that gap for a SSIBM customer, it is now one of most flexible fully automated case packers available on the market. First full secondary packaging line installed and integrated by Nuspark, which automated the product from filling stage out to being palletized and shipment ready.

2016


Introduced one of the only stand-alone tin tie applicators available on the market, the NTT-35. Joined as official Fanuc integrator.

2017


Integrated 21 robots to key automotive customer. Moved to a new state of the art manufacturing facility with a total available 30,000 sqft.

2019


Nuspark joins Rychiger Group, alongside Rychiger AG, Zellwag AG & Formeleon. In conjunction with our standard solutions, we offer expanded turnkey automation solutions utilizing Nuspark End-of-line in combination with Rychiger Filling and Sealing, Zellwag specialized healthcare solutions, and Formeleon custom assemblies. Beyond current equipment synergies, all four companies have been family owned and share a strong passion for innovative engineering solutions, synergizing on an organizational level from the onset of our cooperation.